What is meant by Pull-Control?
Pull control is a concept from Lean Management where production or service is driven by the actual demand of the customer or downstream process. Production or delivery only occurs when there is a concrete need, thereby minimizing overproduction and inventory levels.
Typical software functions in the area of "Pull Control":
- Demand capture: Automatic recording and processing of customer orders or internal demand notifications.
- Kanban management: Administration and visualization of Kanban cards or electronic signals.
- Real-time inventory management: Continuous updating and monitoring of stock levels.
- Production planning: Dynamic adjustment of production plans based on current demand.
- Supplier integration: Integration of suppliers into the pull system for demand-driven material supply.
- Performance indicators: Calculation and visualization of KPIs such as lead time, inventory turnover, and delivery reliability.
Examples of "Pull Control":
- Supermarket principle: Replenishing shelves only after items are taken by customers.
- Just-in-Time production: Manufacturing of automotive parts exactly at the time of need in assembly.
- Print-on-Demand: Printing books only after customer order.
- Electronic Kanban: Automatic triggering of reorders in inventory management.
- Agile software development: Implementation of features based on prioritized user stories.
- Demand-oriented staff scheduling: Adjustment of shift plans to current order situation.
