Software > Production, Procurement > Production Data Acquisition

Production Data Acquisition (PDA) Software, Manufacturing Execution Systems (MES)

In production data acquisition (PDA), a distinction is made between different types of operating data. There is order data, personnel data, machine data and process data. Order data includes, for example, production data. This data, which is generated in the production process, is recorded using systems for plant data collection or machine data collection (MDC). Then they are passed on to so-called Manufacturing Execution Systems (MES) or also production control systems and processed. Machine data acquisition is also used for production planning and process automation in manufacturing. Machine data acquisition is part of production monitoring.

The MES systems listed in this current market overview enable real-time management. They control the manufacturing or production due to the direct connection to the production data acquisition and the machine data acquisition (MDC). They also control other processes that have an impact on the manufacturing process and support quality management. In addition to MES solutions, software for PDA and MDC is described here.

Are you looking for a suitable production data acquisition software?
show 1 to 20 (of 51 software programs)
FAUSER MDC (BDE)
for production data acquisition
for production data acquisition FAUSER MDC records the actual working times required manually, on the Internet, with a barcode or directly at the machine and provides evaluations according to orders, persons and workstations. Alone or together with other modules, FAUSER MDC provides you with meaningful figures that safeguard your productivity. As with all FAUSER AG programs, FAUSER MDC, the solution for production data collection, focuses on simple operation to ensure user acceptance ...
cronetwork Machine and Process Data
Machine data acquisition
Machine data acquisition cronetwork Machine and Process Data is a system for the automatic transfer of machine states, quantities or process data and can be used as an independent module. Machine data is transferred via a flexibly scalable field bus system, OPC or via direct connection to your machine control system....
cronetwork Plant Data & Shop Floor Management
Production data acquisition - integrated with cronet machine data, detailed planning, pers
Production data acquisition - integrated with cronet machine data, detailed planning, pers cronetwork Plant Data & Shop Floor Management brings transparency to your production. It provides the foreman and the production employee with a customized application. Due to the extensive check during data entry, a high data quality is achieved and the user is thus relieved. cronetwork betriebsdaten visual: visual gives the foreman a complete overview of his production unit at the push of a button. He sees which order is being processed where and by whom, the progress and the order stock for the production units ...
ProSeS - Production Monitor
Productivity, utilization and susceptibility to faults of the production machines at a gla
The Production Monitor module provides a visualization of your production and the corresponding production halls. The software displays a compressed representation of all machine states and production events. The digital hall view on your PC is automatically updated at regular intervals. Warning symbols and colors provide information about the current status of the individual machines. Any machine problems can thus be promptly evaluated and rectified.
Cosmino Panteo - standardized flexible, future-proof
Flexibility meets standard: versatile function modules for flexible PDA, MDA and MES
Flexibility meets standard:  versatile function modules for flexible PDA, MDA and MES Cosmino data collection in the field of machine data collection (MDC) and production data collection (PDC) goes far beyond the simple collection of data. Rather, it enables the targeted acquisition of meaningful information in order to make operational processes more efficient. The software offers various methods of data collection to meet different requirements. By combining these different collection methods, Cosmino data collection offers a holistic set of tools for collecting and using information in the production environment.
ProSeS - Manager
Real added value through configuration
The PDA Manager can be seamlessly integrated into everyday production. By using the Manager, the PDC system for store floor data collection becomes a frequently and gladly used production tool. You can adapt all functions and program interfaces to your production requirements. In this way, you achieve a PDC system that is optimally suited to your company.
VBASE
VBASE the flexible automation platform for industrial and building automation
Smart Factory and Smart Building with VBASE. VBASE is the central point for your automation projects. VBASE serves as a multifunctional automation platform with numerous interfaces. In industrial automation, VBASE maps the areas of HMI, SCADA and MES. In the field of building automation, the focus is on BMS systems and energy management. VBASE collects the most important data of the machines and plants and makes them directly available to the operator.
Detact®
Artificial intelligence for manufacturing process chains
Artificial intelligence for manufacturing process chains With Detact® you can focus not only on processes, but on entire process chains! Technologically innovative processes are becoming increasingly demanding. To make your work easier, you need an intelligent, digital solution. Detact® visualizes parameter influences on target variables on the component or in the process; accessible from any computer with a browser or via the Detact app. Quantify your room for maneuver in the process!...
ProSeS - Process Data Management
Process data management for monitoring and evaluation of production parameters
The permanent process monitoring by the software solution process data management ensures the establishment of safe processes. With the help of the software, reliable throughput times for production orders can be generated. For safety-relevant items, 100% inspection and complete documentation is possible. Define tolerance limits and manage them conveniently. Detect outliers and analyze them.
ProSeS - ODA Reporting
Graphical and tabular reports: machine status, downtime, scrap, quality...
ODA Reporting allows you to visualize and graphically display key figures. Use your resources efficiently through the software and effectively avoid longer production downtimes. Create comprehensive reports for the evaluation of production data. With the help of the tachograph, each machine can be individually selected and deselected.
ProSeS - DNC Administration
Enter remarks and display, copy, activate, archive setting record
Connect the PDA system to the host computer interface of the machines. Manage all setting data, parameters and programs with just a few clicks in the module. The program statuses are archived, retrievable and reusable at any time. The software includes features for layout and printing of setting data sheets. Up- and download of data sets is possible from any PC terminal.
INCLUDIS.Web
Web-based MES standard solution for Industry 4.0
Web-based MES standard solution for Industry 4.0 INCLUDIS.Web is a web-based Manufacturing Execution System (MES) that can be installed on any operating system. It enables the recording, visualization and analysis of production data in real time.
GFOS.Smart Manufacturing
GFOS.Smart Manufacturing – Manufacturing Execution System, Production Data Acquisition
GFOS.Smart Manufacturing – Manufacturing Execution System, Production Data Acquisition Our MES and PDA solution streamlines production and optimizes processes and organization. The largely paperless handling of numerous processes ensures effective production management. The transparency achieved means that the current status of production equipment and orders can be called up at any time and from anywhere. The planning level is relieved of routine activities, allowing it to concentrate on core tasks. The modular structure of our GFOS software family enables the demand-oriented use of individual solution components right up to the complete MES.
Aquiweb MES
Real-time MES for transparent and efficient production.
Real-time MES for transparent and efficient production. Aquiweb MES supports production data acquisition, machine data acquisition and manufacturing execution management in real time. Production data from machines, systems and operator processes is recorded transparently, analyzed and made available for better decisions in production.
Syncos MES
Software for CAQ BDE MDE MES
SYNCOS Production Management enables you to control the production process in real time by means of real-time information about plant and machine conditions. Multi-level, article-related work planning with comprehensive support of all tasks. Consideration of all resources (workstations, machines, production aids, employees) and technological suitability with specification of set-up times, unit output, planned capacity utilization, shift model, etc.. Early detection of bottlenecks and better planning quality lead to shorter lead times.
ProSeS - PC Terminal
Add production orders conveniently and start actions - Modular PDA component
The PC terminal is the mobile partner of the PDA system for your manufacturing company. With the help of the software solution, you can add orders conveniently and directly at the machines via operator terminals, on the PC, touchscreens, etc. The user guidance is intuitive, so that hardly any training time is required. The user guidance is intuitive, so that hardly any training time is required. All actions such as order changes, personnel logins and logouts can be carried out easily.
NuPMES
Real-time data acquisition provides meaningful information in discrete manufacturing
Real-time data acquisition provides meaningful information in discrete manufacturing NuPMES helps with machine connection, production controlling and alarming, ensures mobile working and provides real-time production data. NuPMES supports both automatic and manual data acquisition and offers comprehensive visualizations. The machine is connected via a data module.
SMARTR.factory
Intelligent solution for the digitalization of operating processes.
Intelligent solution for the digitalization of operating processes. Transparent production processes sustainably increase a company's profit and strengthen its resilience in challenging times. How productive is your manufacturing? Today, an ERP system is part of the standard software and supports you in materials management. But does an ERP tell you about productivity, plant and machine availability or personnel expenses? With SMARTR.factory you integrate all data of the store floor and create the necessary transparency for a continuous improvement process. From employee time recording on the production line to the integration of existing plants and machines ...
FACTORYMINER
The MES for Industry 4.0
The MES for Industry 4.0 FACTORYMINER provides support for production data acquisition so that, for example, order information, production and scrap quantities, machine information, personnel and shift data, faults and downtimes and tool data can be recorded and analyzed. Using FACTORYMINER, production can be displayed transparently and adjusted and optimized using the information available. You are able to identify and eliminate problems at an early stage.
APplus
The web-based ERP system for your processes
The web-based ERP system for your processes APplus is a web-based, modular and modern ERP system. Among other things, it offers store floor data collection, which includes order time recording and personnel time recording. Functions for a wide range of time and billing models are available for personnel time recording and modern attendance time management is supported via access control. If an order has been created in the PPS module, messages can be stamped on the order.
show 1 to 20 (of 51 software programs)
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Production data acquisition, machine data acquisition and Manufacturing Execution Systems are among the key building blocks of digital manufacturing. They help manufacturing companies make processes more transparent, control production processes more effectively and evaluate data systematically.

What is production data acquisition (PDA)?

Production data acquisition is the systematic collection of data from operational processes, especially from production. The aim is to capture relevant information on orders, personnel, machines, times and production progress in a structured way and make it usable for analysis.

Typically, PDA is used to collect the following data, among others:

The benefit of PDA lies in better oversight of the production process, more reliable documentation and well-founded analysis of actual conditions. This enables companies to analyse and optimise both operational workflows and organisational processes more effectively.

What is machine data collection (MDC)?

Machine data collection focuses on data provided directly by machines, systems or technical equipment. The emphasis is therefore not primarily on business processes, but on the technical condition and performance data of machines.

The following data are typically recorded:

The main difference from PDA is that MDC focuses more strongly on the machine itself. While PDA considers the operational process in a broader sense, MDC provides the technical real-time data for individual systems and production resources.

What is a Manufacturing Execution System (MES)?

A Manufacturing Execution System is a software-based system for production control and monitoring at shop-floor level. It connects planning from the ERP or production planning and control system with operational implementation in production.

MES typically performs tasks such as:

An MES is therefore often the link between the commercial and operational levels. It ensures that production information does not remain isolated, but is available and evaluable along the value chain.

Relationship and differentiation

PDA, MDC and MES form the digital core of production, but they differ in focus: while PDA collects operational data and MDC provides technical machine data, the MES uses this information for active control and analysis of manufacturing.

Integration and system selection

In modern software solutions, these systems often merge into a single unit. The choice depends on the degree of digitalisation:

Standalone solutions: Ideal for a selective start or for connecting specific machines.

Integrated platforms: Useful for end-to-end processes and holistic production control.

Distinction from the IT landscape

In contrast to manufacturing-related systems (PDA/MDC/MES), higher-level systems have different priorities:

Advantages in day-to-day production

Interfaces and integration capability

In modern manufacturing, seamless communication between ERP, PPS, CAQ and maintenance systems is essential to avoid media discontinuities and duplicate data entry. Open interfaces offer decisive advantages here: they enable flexible integration of machines, sensors and mobile devices. A high level of integration capability also conserves existing system resources, simplifies implementation and increases user acceptance through consistent data.

Digitalisation and automation

PDA, MDC and MES form the backbone of digital production. The decisive progress lies in the shift from manual to automated data acquisition directly from the system. This ensures high data quality with minimal effort. As enablers of Industry 4.0, these systems enable real-time monitoring and intelligent analyses, allowing companies to standardise their processes and significantly increase their responsiveness.

Challenges in implementation and operation

The implementation of PDA, MDC and MES systems is a complex undertaking that goes beyond the mere IT installation. The central hurdles can be divided into four areas:

Practical examples or typical use cases

Series production

In series production, the focus is often on monitoring machine runtimes, downtimes and scrap. It is important here that production processes run stably and efficiently and that deviations are recognised quickly.

Single-item and order production

In single-item and order production, the focus is on order progress, setup times and material consumption. Software helps keep track of changing orders and individual manufacturing steps.

Mechanical and plant engineering

In mechanical and plant engineering, transparency regarding project progress, production steps and resources is particularly important. The software helps to coordinate complex manufacturing processes more effectively and implement them on schedule.

Industries with high documentation requirements

In regulated or quality-critical industries, traceable documentation and traceability are crucial. In these environments, PDA, MDC and MES solutions help to capture process data cleanly and fulfil inspection and verification obligations.

Typical software functions for production data acquisition (PDA), machine data collection (MDC) and Manufacturing Execution Systems (MES)

Further specific criteria and guiding questions for evaluating software functions for production data acquisition (PDA), machine data acquisition (MDC) and Manufacturing Execution Systems (MES)